A.P.L. Industries

Mfg.: Cement Pipe Machinery & Concrete Block Making Machinery

Cement Pipe Machinery & Plants
Cement Pipe Manufacturing Process :

The Reinforced cage is first prepared on the collapsible reinforcing machine by hand process. The cage is then placed inside the pipe mould, which is then hoisted up and mounted horizontally on the Runner machine. It is rotated by 'speed veriater Machine. The rotation is kept slow in the beginning and then the speed is increased. The concrete mixture is prepared material by mixing cement stone, metal and send respectively. The cement concrete is fed into the moulds during rotation, which spreads inside evenly. The time required for completion of this operation depends upon the diameter and class of the pipe. The pipes are kept mould for 24 hours. On the following day the pipes are removed from the moulds and submersed in water in the curing tank for about 15-20 days depending upon the class of the pipe the specimen of the pipes are subject to the following tests viz : 1- Hydrostatic pressure test , 2- Three edge bearing test, 3 - Absorption test.

Quality Control and Standards :

The Bureau of Indian Standards has formulated IS 458 :2003, For maintaining quality of the product.

Runner Machine

Model
Size
Diameter
RM 1
4Feet
80 to 300mm
RM 2
2Meter
80 to 300mm
RM 3
2.5Meter
80 to 300mm
RM 4
2.5Meter
150 to 900mm
RM 5
2.5Meter
600 to 1200mm
RM 6
2.5Meter
900mm & Above
 
Suitable for all type of cement pipe like Plane Ended, Flush Joint, Spigot & Socket Type.
Size : 80 mm to 2600 mm

 

 

 

Speed Veriater Machine

Model
Size
Diameter
SVM 1
4 Feet
80 to 300mm
SVM 2
2 Meter
80 to 300mm
SVM 3
2.5 Meter
80 to 900mm
SVM 4
2.5 Meter
80 to 1200mm
SVM 5
2.5 Meter
80 to 2600mm
 
Suitable For Above Runner Machine.

 

 

 

 

 

 

Collepsible Rainforcing Machine

Model Size Diameter
CRM 1 4 Feet 150 to 300mm
CRM 2 2 Meter 100 to 150mm
CRM 3 2 Meter 150 to 300mm
CRM 4 2.5 Meter 150 to 450mm
CRM 5 2.5 Meter 450 to 1200mm
CRM 6 2.5 Meter 900mm & Above
 
Machine can be run by manually and by electrical motor. (Optional)
Suitable for all type of cement pipe like Plane Ended, Flush Joint, Spigot & Socket Type.

 

Mixture Machine

Tilting Drum type,One bag capacity Cast Iron / Mild Steel Body with suitable Frame,Taper Roller Bearings and Metal bushing Pinion Shaft.
Foundation type (Suitable for Cement pipe Unit).

 

Gear Box

It is used in option of speed Variator Machine. It is Suitable For 80 mm to 2600 mm Dia Pipe in all class. It has Fixed RPM at 5 different Speed.

 

Mould

2meter & 2.5 meter length are available.
All Class of Moulds Are Available in Plane Ended, Flush Joint, Spigot & Socket Type,
Moulds are Complete with M.S.Sheet/Plate, Angle/Flat,Tie rods, Nutbolts, C.I. Endrings.
(Note: Rings can be made from Mild Steel also.)

 

Load Testing Machine

Three Edge Load Testing Machine Complete with Hand Operated Hydraulic Jack, Pressure Gauge.Suitable to test Pipe of all classes upto 1200mm diameter, 2.5 meter length with suitable frame.
It is also avalable in One Jack, Two Jack and Three Jack Model.
80mm to 2600mm

 

Pressure Testing Machine

Model Size Diameter
PTM 1 2 Meter Up to 300mm
PTM 2 2.5 Meter Up to 1200mm
PTM 3 2.5 Meter Up to 2600mm
Complete with M.S. Frame, Pressure Gauge, Screw Type/ Hydraulically Hand Operated / Hydraulically Motor Operated

 

Cube Testing Machine

Suitable to test 150mmx150mm Concrete cube
Complete with M.S. Frame, Spacers, Hydraulic Jack wiyh Hand operated oil pumping unit.

 

 

 

 

Cube Moulds

C.I. Moulds for Different Sizes. Complete with Base Plate.

 

Trolley For Concrete

It is used for concrete put from one side to another side of runner.

 

Trolley For Pipe

Model Size
T - 1 4 Feet (Bearing Type)
T - 2 2 Meter (Bearing Type)
T - 3 2.5 Meter (Bearing Type)
T - 4 2.5 Meter (Bearing Type)
T - 5 2.5 Meter (Bearing Type)
 
It is used for finished pipe put in to different Raw. It is available in bearing type.

 

Coil Stand

 

AC Drive

Suitable for 80 mm to 2600 mm Diameter Pipe. It is available in various capacity such as 5 HP, 7.5 HP, 10 HP, 15 HP, 20 HP, 25 HP, 30 HP. It is power Saver and maintainence free. it is better option of Speed Variator and Gear Box.